| Excentric turning and milling
operation |
Excentric turning and milling operation
(only with Siemens control) |
| crownHobbing |
crownHobbing Technology cycle with dialog-guided
programming for the production of hirth gearing by the method of
impact tooth milling. This option contains the technology cycle with
the corresponding input mask. |
| 5-axis simultaneus machining |
5-axis simultaneous machining |
| Interpolation turning |
Turning-recessing cycle Manufacture of simple
sealing Surfaces and grooves using turn/mill centers |
| Counter spindle centre |
Complete machining of shaft components without
process interruptions on turn/mill centers with counter spindle. Cycle
for automatic exchange of a center into the counter spindle and back
into the tool magazine. The centre is not included in the
delivery |
| Technologie cycle alternating speed |
Technology cycle for the application of an
alternating speed for vibration sensitive set-ups (Only in conjunction
with Siemens control) |
| Polygon Turning |
Polygon Turning for machining of elliptic and
polygonal shapes on end faces Note: Only in combination with option
B-A0326 Excentric turning and milling operation |
| Program state control |
With the program state control of the part state
is retained on the control and / or influenced. Particularly suitable
for multi-channel machines. |
| Tool sort cykle |
Order of the tools in the chain magazine according
to the respective call in editing program. Time-optimized sort in
chain magazine by using the shuttle instead of the spindle. No
relocation of multitools. |
| gearSKIVING 2.0 |
Technology cycle for machining of straight,
helical or convex (convex only for external gears) internal or
external gears with conical shaped skiving tools up to module 4 (CTX
TC / TC 4A) module 2 (CTV DF) |
| Broaching |
Technology cycle with dialog-guided programming
for the production of any keyways according to DIN6885 or driving
grooves according to DIN138 with standard tools. This option
contains the technology cycle with the corresponding input mask. |
| Y-Axis Parting |
Technology cycle to parting off the workpiece by
the Y-axis to achieve significantly higher feed, more process
stability and less material loss. This option contains the technology
cycle with the corresponding input mask to simplify the operation
and |
| 3D quickSET (with toolkit) |
3D QuickSET for turn-mill machines - Toolkit
(consisting of magnetic foot holder with measuring ball and dial
gauge) - For review and correction of the kinematic accuracy of
conventional turning and 5-axis simultaneous machining - Requires
5- |
| ATC |
Application Tuning Cycle ATC - Demand-oriented
adjustment of axis dynamics for machining tasks: accuracy (contour
accuracy) / surface (smoothing) / speed (high dynamics) - Beneficial
for turning-milling operations (2+1 / 3+2 / 5-axis
simultaneous) |
| Reduced price, ATC |
Reduced price, selection of ATC and 5-axis
simultaneous machining |
| autoCHUCK |
Technology cycle for automatic determination and
setting of the drive parameters of the main and counter spindle for
optimization of the control and positioning behavior in dependency on
component and chuck weight, The drive parameters can be set in
the |
| FreeTurn |
Technology cycle for easy use of FreeTurn tools
from CERATIZIT. It enables the setting of any angle of the available
cutting edges and contributes to the simple integration of the tools
in the NC program. Pressing or pulling cuts are freely
adjustable. |
| Gear Broaching |
Technology cycle for pushing internal and
external gear teeth on components with single-tooth or multi-tooth
shaping tools. The workpiece, the tool and the process parameters can
be specified via an operating mask by the user. Important settings
of |
| Multi-thread cycle 2.0 |
Multi-thread cycle 2.0 Cycle to create position
orientated threads with free contours, pitches and free number of
threads, e.g. for big transmission or special threads. Targeted
overlapping of threads with cross-holes, e.g. redirection systems with
ball |
| safeRETREAT |
Technology cycle for safe decoupling of tool and
component in the event of an emergency stop actuation triggered by the
user. Once purchased, the option is exercised in the purchased cycles
gearSKIVING 2.0, Multithreading 2.0, crownHOBBING and gearHoning |
| gearHONING |
The technology cycle for finishing gears by the
honing process. The aim is to improve the surface and form quality
(concentricity, flank, profile) after gearSKIVING. |
| gearSHAPING |
Technology cycle to produce internal and external
spur gears via gear shaping. Gear modules between 0.3 – 1.5 can be
manufactured as standard with an overall quality of 8 according to DIN
3961. Depending on the material-tool pairing, the required gear |
| Chuck rinsing device, mainspindle |
Chuck rinsing device for main spindle,
outside |
| Chuck rinsing device, subspindle |
Chuck rinsing device for subspindle, outside |
| Dyn. two-pressure clamping, motor-adj.
valves CS |
Dynamic two-pressure clamping for the counter
spindle with motor-adjustable valves The clamping pressure can be
specified by the NC program |
| Hollow clamping attachment, Ø 67 mm |
Hydraulic hollow clamping attachment dia. 67 mm
(2.63 inch) Pullforce 58.5 kN (13.151,32 lbf) at pmax 40 bar (580,151
psi) |
| Turn./mill. spindle, 20.000 rpm |
Turning-/milling spindle with increased spindle
speed, instead of standard - Max. spindle speed 20.000 rpm - Power
19/22.5 kW (25.5/30.2 hp) (S1-100%d.c. / S3-40%d.c.-2min) - Torque
85/120 Nm (64.2/88.5 lbxft) D1252871 (S1-100%d.c. /
S3-40%d.c.-2min) |
| BFU 8/80 bar, freq. con., 980 l,
cooler |
Compact coolant system, consisting of: - coolant
tank, 980 litre - 8 bar/80 litre/min  and 80 bar/11 litre/min
(theoretical pump performance) with frequency-controlled pumps Â
programmable via M- and H-functions  coolant supply Â
turning/milling |
| Hinged type chip conveyor |
Hinged typ chip conveyor incl. coolant tank and
coolant pump, 6 bar (87 psi)/20 litre/min |
| Counter spindle ISM 52 |
Counter spindle as integrated spindle motor ISM 52
(instead of tailstock) - Sync motor - Drive power (100%/40% d.c.)
12.5/14.5 KW (16.76/19.44 hp) - Torque (100%/40% d.c.) 170/200 Nm
125.37/147.5 lbft - Speed range 0-6000 rpm - Partial hollow
clampin |
| Tailstock function for counter
spindle |
Tailstock function for the counter spindle,
mechatronic control of the supporting force, selectable per program
Thrust force 250-600 daN, CTX beta / CTX beta TC. Thrust force
250-1200 daN, CTX gamma TC |
| proTIME |
proTIME Visualisation of the remaining runtime,
remaining workpieces and the machine state |
| Electrical interface for Robo2Go |
Electrical interface standard Profibus for Robo2Go
(Only at Siemens control) Incl. - Additional compressed air supply -
Additional Ethernet interface - Power supply of the robot by the
machine - User interface integrated into CELOS (with CELOS 3
as |
| Sensor package Industry 4.0 |
Sensor package Industry 4.0 for holistic condition
monitoring with visualization in Condition Analyser App and analysis
of the machine and the machining processes (Attention: The DMG Mori
Condition Analyser App is not part of this option) |
| Tool pre-setting probe,make RENISHAW |
Tool pre-setting probe, make Renishaw positioned
over the spindle axes, composed by: - Laser measuring device NC4 with
measuring and calibration software for measuring in diametre- length
and wear of the multi-insert boring and milling tools; -
Measuring |
| Automatic actuation of sliding cover,
electrical |
Automatic actuation of sliding cover, electrical.
(Remark: option B-L7250, automatic loading hatch is not possible) |
| Chain magazine for 80 tools Capto C6 |
Tool magazine, 80-fold chain magazine instead of
24-fold disc magazine, tool reception Capto C6 |
| Calibration device RMP40, Renishaw |
Calibration device for the workpiece touch probe
RMP40 from Renishaw Scope: magnetic base holder and a polished ground
calibration ball (Ø 25 mm), packed in a carrying case Note: Only in
connection with workpiece touch probe RMP40 |
| Workpiece touch probe RMP40,
Renishaw |
Workpiece touch probe RMP40, Renishaw -
Interchangeable in turning/milling spindle - Probe reception and
tracer point with data transfer between probe and receiver by
radio signals - Incl. measuring cycle package Inspection Plus Notes:
- Custom meas |
| Renishaw Powerprobe Reporter App for
CELOS |
Renishaw Powerprobe Reporter App Easy monitoring
of geometrical tolerances |
| Window rinsing of the security
window |
Window cleaning of the security window of the
working area door by compressed air (Remark: The employment of coolant
can limited the view on the workpiece at machining) |
| Digital Manufacturing Package |
Digital Manufacturing Package (1) IoTconnector
Allows the use of the Online services from DMG MORI (2) Machine Data
Connector (MDC) Standardized machine data interface Protocols: OPCUA,
MTConnect, MQTT (3) NETservice Qualified support through
internet-b |
| Messenger V4 |
The latest version of DMG MORI Messenger displays
web based the machine live status. It allows to analyze the machine
run-time, downtime, alarms in individually configurable dashboards
and transparently shows the actual status in the manufacturing
shop |
| Service Agent |
Service Agent Overview of all maintenance work on
the machine |